post

Sugarcane Fields: Making Jaggery

Making jaggery or gur in rural Karnataka pics by Arun Shanbhag
During this past visit to India, we hired a cab to take us from Belgaum to Badami – to see the cave temples – and onwards. The route goes through some of the most rural and poorest parts of North Karnataka, with whole families helping in tilling the fields, sowing, weeding and harvesting. See post on peanut farm. Sugarcane (kabbu) fields lined both sides of the country road. We passed this one with a small set-up to make jaggery (unrefined brown sugar, or gur) from the cane juice.

After a quick 'tour' of their operations, the overseer (foreman) in the accompanying pic insisted I try some of their jaggery! Yes, very delicious indeed! The gur has the consistency of solid fudge with a fine texture. It has a distintive taste making it ideal for sweetening indian desserts, such as payasam. A pinch of gur is also used to round-off the spice in many dishes, including the gujarati daal and the konkani delicacy – kadgi chakko.

From my childhood summer vacations in Bhatkal, I remember day laborers, even those who just stopped by looking for work, were offered a pot of water and a chunk of gur. It was fitting then that decades later I reciprocated and accepted this humble, but rich offering from a hard working laborer.


In one part of the field, the sugarcane is pressed to extract the juice. Fresh pressed sugarcane juice is a delicacy in Mumbai as well. At the back, notice the composting pile.
Making jaggery or gur in rural Karnataka pics by Arun Shanbhag


The cane juice is first allowed to settle any impurities and then boiled in this huge open air vat. It needs to be constantly stirred to prevent sugar crystallizing at the top or settling. As the water evaporates, it starts to thicken.
Making jaggery or gur in rural Karnataka pics by Arun Shanbhag


The molten jaggery is poured in these rectangular trays in the ground, and allowed to harden. Then the jaggery is cut into blocks and sold to wholesalers. Jaggery is also poured into bucket shaped moulds, you can see in the back right.
Making jaggery or gur in rural Karnataka pics by Arun Shanbhag


The dried cane pulp is used to fire the vats. As the lady hauls the load, the young one stuffs it in the fire under the vats.
Making jaggery or gur in rural Karnataka pics by Arun Shanbhag


I nibbled on the jaggery all the way to Badami. No additives, nothing! Because jaggery remains unrefined, it also retains many of the natural nutrients and soluble fiber. I find from personal experience that it does not give a “sugar high,” leading me to speculate that it should be better sweetener for diabetics, than refined sugar.

Certainly beats chemical laden candy bars, sold by slick marketing types making money for MNCs; so their executives can cash in their options and jet to exotic locales.


More jaggery and uses:

On Rural India

Comments

  1. Capt.Trikannad Rajkumar says:

    D/Arun
    Greetings-for Sankaranti & 2012
    Excellent post-
    I had missed this earlier -Sugar Cane & Jaggery -Most informative & educational post .Thank you I have taken & studied /posted pics of sugar cane fields in Chennai outskirts -but never seen the Jaggery-GUR making Process” as It is-mostly in remote locations of India.
    Also am in shipping-Have seen Bulk MOLASSES shipments -sold to UK Continent -surveyed this-loaded the cargo-visited Factory in London of United Molasses-
    but this post on the ground reality of growing Sugarcane-to Juice to Jaggery is really an eye opener-Sad part the Sugar cane farmer lives in poverty… My heart goes to the Kisan -God protects -TR

    • Thank you Capt for your greetings and kind words on this post.
      Wishing you and your family a wonderful Sankranti too.

      Visiting these remote villages to see poor farmers working hard is so heart filling. Yes, they are indeed poor, but rich in heart. Wish our policies would do a better job of ensuring that the poor benefit from the economic growth as well.

      Best Wishes
      Arun

  2. Really nice post. I like the detail you’ve given on the process of making jaggery. I visited one similar in Gujarat recently.

    • Thank you Preena.
      There are so many things we take for granted and finally we got to see this little road-side enterprise. Amazing no? and to see that these poor folks make a living from it.

      Love to hear more details about your Gujarat trip. Have your blogged about it?

      Best
      Arun

    • m.s.sastry says:

      you should eat to believe the jaggery at the bottom of the vessel. It is scraped and served the guests hot.
      This is a practise in Andhra

      • aHa! I remember during our visit to grand parents in Bhatkal, she would find these round balls of very dark jaggery for us. It looked like a scrapping and tasted deliciously different.
        Would you know what this is called?

        Thank you for sharing this here.
        Arun

  3. Tommy luca says:

    Hope this journey has given you the chance of taste the delicious Jaggery. And I think you enjoyed a lot. so many days I don’t know exactly how jaggery is been prepared thanks for sharing this information.

    Now I know how the jaggery is being prepared.

  4. Mona says:

    I never saw how is Jaggery made, thanks a lot for posting!

  5. Mr Sharma

    Thank you for sharing your thoughts.

    when you say, “same quantity of sucrose” will you please provide a reference. Also, is this for the “same volume” of jaggery and sugar? Please clarify. that is, for say 10 gms of jaggery and 10 gms of sugar?

    Rather than aspartame or saccharin with possible health risks, would it not be better for diabetics to adapt to not using any additives. Further there is some evidence that artificial sweetners can make you crave for more sweeter things. not a good thing for diabetics.

  6. BSR Sharma says:

    :…it should be better sweetener for diabetics, than refined sugar.”

    Though wholesome and tasty, jaggery has about the same quantity of sucrose as “refined” (i.e. bleached) sugar. It is not much better for diabetics who should stick with Aspartame or even Saccharin. (Saccharin has some unfortunate bad reputation; but is actually very safe in the quantities we use)

  7. Thank you Jennifer.
    Heh, we will be in India – though mostly in Nov and through the holidays in Dec.

  8. VegeYum says:

    Oh I really appreciate this post. Thanks for the link to it. I will be in Karnataka in Jan, but only briefly. Most of my time this trip in Kerala.

Trackbacks

  1. [...] Sugarcane Fields: Making Jaggery [...]

  2. [...] Sugarcane Fields: Making Jaggery [...]

  3. [...] During an earlier trip to India, we traveled through northern Karnataka visiting many of the temples on the UNESCO World Heritage List. [...]

  4. [...] goD (sugar cane molasses 2 table spoon); You can substitute jaggery (or gur), but will need to add it while [...]

  5. [...] over See this photo essay on making jaggery from sugarcane juice, in rural [...]

  6. [...] About 3/4 cup jaggery (lumpy brown sugar, before any refining or crystallization steps) [...]

  7. [...] The only new food I’ve tried lately is jaggery (also called goor or gur). You most probably have seen this on other blogs. It is very popular in sweet Indian dishes, desserts, cakes. It is an unrefined sugar made from sugarcane; it is also known as the medicinal sugar and can be used to treat lung and throat infections (more on Wikipedia). I wonder why I’ve never seen this in Mauritius where they make sugar from sugarcane. Although, I kind of remember seeing something like it a long time ago while I was still little. But anyway, I had never had it before and have seen it in Indian shops over here in Dublin. So, I decided to give it a try after having read a lot of good things about it on sites/blogs that I haven’t bookmarked (oops!) and how they manufacture it (on this blog). [...]

  8. [...] a teaspoon of jaggery. Alternately use honey, cane or regular sugar to taste. Mix well and reheat [...]

  9. [...] a teaspoon of jaggery. Alternately use honey, cane or regular sugar to taste. Mix well and reheat [...]

  10. [...] Blend: ½ cup soyi (grated coconut), roasted chillies, coriander and methi seeds. Add ½ tsp tamarind (not pulp) and ½ tsp jaggery/gur [...]

  11. [...] ball of shira (top). Making puran-polis is identical, except the stuffing is made of chana-dal, jaggery and [...]

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